Air King 6000 Instruction Manual download pdf (Page 13)

13

T

ROUBLESHOOTING

Item numbers in parentheses refer to assembly drawing part numbers on page 9.

Problem Possible Cause Remedy

More than one

operation of the trigger

needed to place

fastener

 Air leak

 Insufficient air pressure

 Lack of lubrication

 Worn or broken jaws

 Low oil level or air in oil

 Build up of dirt inside the nose assembly

 Tighten joints or replace components

 Adjust air pressure to within

specification

 Lubricate tool at air inlet point

 Fit new jaws

 Prime tool

 Service nose assembly

Tool will not grip stem

of fastener

 Worn or broken jaws

 Build up of dirt inside the nose assembly

 Loose jaw housing

 Weak or broken spring in nose assembly

 Incorrect component in nose assembly

 Rotary valve incorrectly adjusted

 Fit new jaws

 Service nose assembly

 Tighten against locking ring

 Fit new spring

 Identify and replace

 Read ‘Operating Procedure’

Jaws will not release

broken stem of fastener

 Build up of dirt inside the nose assembly

 Jaw housing, nose tip or nose casing not

properly seated

 Weak or broken spring in nose assembly

 Air or oil leak

 Low oil level or air present in oil

 Service nose assembly

 Tighten nose assembly and adjust if

necessary

 Fit new spring

 Tighten joints or replace components

 Prime tool

Jammed Gun / Cannot

feed next fastener

 Broken stems jammed inside tool

 Rotary valve incorrectly adjusted

 Empty mandrel collector

 Check if jaw pusher is correct

 Adjust air pressure to within

specification

 Adjust as in ‘Operating Procedure’

Slow cycle  Lack of lubrication

 Low air pressure

 Build up of dirt inside the nose assembly

 Lubricate tool at air inlet point

 Adjust air pressure to within

specification

 Service nose assembly

Tool fails to operate  No air pressure

 Damaged trigger valve

 Loose pneumatic piston cover

 Loose stem collector

 Connect and adjust to within

specification

 Replace

 Tighten Socket Screws

 Tighten

Fastener fails to break  Insufficient air pressure

 Fastener outside tool capability

 Low oil level or air present in oil

 Adjust air pressure to within

specification

 Use more powerful tool

 Contact Industrial Rivet

 Prime/Re-Fill oil

Insufficient Vacuum

Pressure

 Insufficient Air Pressure

 Improper Vacuum Pressure Adjustment

 Wrong Jaw Pusher

 Set to 90psi

 See “putting the tool into service” for

proper adjustment

 See “proper jaw pusher selection”

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